COMPACT PLANTS
SYNERTECH

Water Treatment Solutions

Select a category to explore our equipment, technologies and services.

ADVANCED MEMBRANE TECHNOLOGY

MBR Wastewater
Treatment Plant

MEMBRANE BIOREACTOR: EXCEPTIONAL PURITY AND DIRECT REUSE.

Do you require the highest discharge quality or plan to reuse water in production processes or irrigation? MBR (Membrane Bioreactor) technology is the definitive solution. We combine activated-sludge biological treatment with physical separation through microscopic ultrafiltration membranes, completely eliminating the need for conventional clarifiers.

Our solution is ideal for industrial, pharmaceutical, food-processing and demanding urban developments. The membranes act as an effective physical barrier against suspended solids, bacteria and viruses, producing crystal-clear, high-quality effluent designed to meet the most stringent environmental standards worldwide.

MBR System Engineering

Discover why biological ultrafiltration technology is the global standard for wastewater treatment and reuse.

  • Submicron Filtration (Membranes)

    Precise separation of liquid and biomass through microscopic pores. It ensures complete retention of total suspended solids (TSS), coliforms and pathogens without the need for clarifying chemicals.

  • Ultra-Compact Design

    By eliminating the secondary settling tank and operating at much higher biomass concentrations (MLSS), we reduce the required footprint by up to 50% compared with conventional systems.

  • 100% Automated Operation

    Intelligent PLC control manages filtration cycles, membrane backwashing and chemical cleaning (CIP) autonomously, maximizing equipment service life.

MEMBRANE TECHNOLOGY (MBR)

DISCOVER OUR
PTAR MBR

Synertech is a leading manufacturer of membrane bioreactors. As ultrafiltration specialists, we develop innovative technologies that support environmental compliance while delivering exceptional water quality suitable for direct reuse.

ADVANCED ULTRAFILTRATION

The MBR system combines advanced biological treatment with a submicron physical barrier. Our wastewater treatment plant eliminates conventional clarifiers and produces water free of suspended solids, bacteria and viruses.

  • Ultra-compact design that reduces the required footprint by up to 50%.
  • Effective barrier against microorganisms, including viruses and heat-resistant pathogens.
  • High-quality effluent suitable for industrial reuse or irrigation.

PROCESSES INCLUDED IN THE MBR

Biological Digestion

The reactor maintains high concentrations of active biomass (MLSS), achieving rapid and intensive oxidation of organic matter (BOD and COD) and complex nutrients.

Membrane Separation (UF)

Mixed liquor is drawn through ultrafiltration membrane modules. Only treated water passes through the pores, leaving suspended solids and microorganisms behind.

Rotating Technical Animation

Internal Architecture MBR

Explore the core of our technology. This cross-sectional 3D model shows the membrane-module arrangement, aeration diffusers used for continuous scouring and the efficiency of the compact design.

Automated PLC System Membrane Cassettes Scouring Cleaning
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COMPLETE B2B SOLUTION

MBR-BOX

CONTAINERIZED SYSTEM (NUMBERED COMPONENTS)

MBR-BOX Components

BIOLOGICAL TREATMENT AND
ULTRAFILTRATION

COMPLETE REMOVAL OF BOD, SOLIDS AND PATHOGENS

ENSURES EFFECTIVE PERFORMANCE AND COMPLIANCE FOR DIRECT REUSE

CUSTOM ENGINEERING

Conceptual and detailed engineering for your effluent and membrane modules.

HIGH-TECH MANUFACTURING

Compact containerized modules and industrial-grade membranes.

TRANSPORTATION

Secure domestic and international logistics in packaged format.

INSTALLATION AND CONFIGURATION

Electromechanical assembly, PLC calibration and Plug & Play commissioning.

INTERNATIONAL DDP SHIPPING

Delivery to your facility without unexpected customs surcharges.

ADVANCED BIOLOGICAL TECHNOLOGY

MBR-BOX

At Synertech, we take wastewater treatment to the highest technical level. Our containerized MBR-BOX combines biological digestion with the physical barrier of ultrafiltration membranes. The result is exceptionally clean effluent with high removal of BOD, COD, suspended solids and pathogens in an ultra-compact footprint, ideal for strict compliance and direct water reuse.

MULTI-STAGE SYSTEM

Living MBR Engineering

The MBR-BOX combines physical and biological processes within one controlled treatment environment. Unlike conventional plants that rely on gravity settling, ultrafiltration membranes provide consistent liquid-solid separation regardless of sludge-settling characteristics.

Mechanical Protection

Fine Pretreatment

01

The membranes require an effective upstream barrier. Coarse solids, hair and sand are retained through automated fine screening below 2 mm. The water then enters an equalization tank to stabilize flows and organic concentrations.

Raw Water - Solids → Equalized Effluent

PURPOSE: Protects membrane modules from mechanical blockage and provides microorganisms with a stable organic load.

Aerobic Digestion

High-Load Bioreactor

02

The heart of the system. We maintain very high suspended-biomass concentrations (MLSS of 8,000 to 12,000 mg/L) through intensive oxygen injection. Bacteria rapidly metabolize carbonaceous and nitrogen-based contaminants.

CxHyOz + O2 → CO2↑ + H2O + Biomasa

PURPOSE: Provides deep BOD, COD and nutrient reduction. By maintaining up to three times more bacteria per cubic meter, the required tank size is significantly reduced.

Submicron Filtration

Membrane Separation (UF)

03

We replace the conventional clarifier. A pump applies gentle suction through the microscopic pores (0.04-0.1 µm) of submerged membrane cassettes, while continuous coarse-bubble scouring cleans the membrane surface and reduces fouling.

Mixed Liquor + Suction → Clean Water (Permeate)

PURPOSE: Provides a highly effective physical barrier that retains biomass and total suspended solids (TSS), producing clear water without relying on gravity settling or flocculating chemicals.

Final Polishing

Disinfection (Chlorine / UV)

04

Although the membranes retain most pathogens and bacteria, the ultrafiltered water passes through a final tertiary stage using ultraviolet radiation or hypochlorite dosing for complete disinfection.

Permeate + UV/Cl → High-Quality Effluent

PURPOSE: Produces odor-free effluent designed to meet strict discharge standards and support industrial reuse or irrigation.

MATERIALS ENGINEERING

Quality and Reliability:
Stainless Steel (Premium Option)

For projects with demanding sanitary requirements or highly corrosive effluents, we offer stainless-steel structures treated through a rigorous five-stage engineering process.

Laboratory quality control and steel surface finishing.

1
Pickling Cleaning

Removes oxides and heat-related welding impurities, leaving the base steel structurally clean and decontaminated.

2
Scotch-Brite

Controlled mechanical surface treatment that removes micro-roughness, corrects imperfections and creates a uniform finish.

3
Chemical Passivation

Uses a controlled chemical reaction to restore the steel's protective chromium oxide layer and improve resistance to acidic effluents.

4
Pressure Washing

High-pressure cleaning with demineralized water removes acidic traces and chemical residues, leaving a neutral surface.

5
DW-40 Sealing

Final application of a temporary hydrophobic protective film that isolates the surface from moisture and external agents during transportation and installation.

PLUG & PLAY - NO MAJOR CIVIL WORKS

Containerized Plants for
Demanding Environments

WWTP in Mining
Mining Sector

EXTREME DURABILITY

WWTP installed at mining operations and operating under severe climatic and operating conditions.

WWTP for Racetracks
FIA Regulations

INTERNATIONAL RACETRACKS

System installed under strict international standards without requiring invasive construction work.

MULTI-STAGE SYSTEM

Treatment Process MBR-BOX

Explore the interior of our containerized plant. MBR-BOX integrates physical, biological and advanced ultrafiltration processes in a highly controlled environment to maximize effluent quality and enable direct reuse.

Phase 1: Fine Physical Separation

Pretreatment and
Primary Conditioning

The system's first line of defense. In MBR technology, raw water must be conditioned to protect downstream membrane pores from blockage caused by solids or hair.

Fine Screening and Equalization

Millimeter-sized solids, sand and free oils are retained using precision screening below 2 mm. The effluent then flows to an equalization tank that stabilizes flow and organic-load peaks.

Phase 2: Biological Digestion

Aerobic Bioreactor
High Load

The biological core of the plant. We operate with biomass concentrations (MLSS) up to three times higher than conventional systems. Fine-bubble diffusers inject oxygen to keep aerobic microorganisms active.

Organic Mineralization (Nitrification)

The high bacterial concentration rapidly metabolizes dissolved contaminants, including BOD and nitrogen compounds, within a smaller reactor volume:

CxHyOz + O2 → CO2↑ + H2O + Biomasa
High MLSS Concentration DISSOLVED O2: OK

Fine-bubble aeration and intensive biological mixing.

Phase 3: Advanced Physical Separation

Ultrafiltration
Modules (MBR)

We replace inefficient settling tanks with physical filtration barriers. Submerged membranes filter water at the submicron level, removing total suspended solids (TSS), coliforms and pathogens and producing clear water suitable for industrial reuse or irrigation.

3.1 Suction Extraction

Specialized pumps apply gentle negative pressure through membrane-cassette micropores, drawing treated water (permeate) while retaining sludge.

3.2 Scouring Cleaning

Coarse air bubbles injected beneath the membranes continuously scrub the surface, helping prevent biomass adhesion and pore fouling.

3.3 Final Disinfection (UV)

Because membrane filtration produces very low turbidity, ultraviolet light achieves high transmittance and inactivates residual microorganisms without chemicals.

CRITICAL MBR PRETREATMENT

Mechanical Skimmer for
Oils and Hydrocarbons

Ultrafiltration membranes are highly sensitive to fats, oils and grease (FOG), which can permanently block membrane pores. Our skimmer continuously removes floating contaminants and protects the MBR investment.

Continuous and Versatile Operation

Its compact vertical design allows direct installation in tanks, channels or separation chambers. The system automatically transfers contaminants to a discharge or storage point with minimal maintenance.

Mechanical Skimmer
Membrane Protection

Prevents oil from adhering to ultrafiltration cassettes and helps avoid irreversible fouling that reduces permeate flow.

Robust Construction

Corrosion-resistant metal structure designed for long service life in demanding environments such as refineries, petrochemical facilities and food-processing plants.

Operating Efficiency

A cost-effective solution for recovering floating oils while reducing the frequency of chemical backwashing.

ENGINEERING DESIGN

Optional Equipment Catalog MBR-BOX

Enhance your ultrafiltration plant with peripheral modules designed to automate, protect and optimize operation under demanding industrial or climatic conditions.

RENEWABLE INTEGRATION

Solar Submersible Water Pump

Autonomous engineering solution for supplying and moving water in areas without grid access. Ideal for irrigation using MBR-treated effluent, remote camps or auxiliary systems.

Direct Energy Efficiency

Includes a 100 W, 12 V photovoltaic panel that converts solar radiation directly into DC power and can operate without battery banks.

Solar Operation 12V / 100W

Submersible pumping system in operation.

HAZARDOUS ATMOSPHERES (EX)

Explosion-Proof Control Panel

Designed in accordance with strict international standards for volatile environments. Its enclosure is machined from ½-inch-thick stainless steel, providing physical protection for the PLC that controls the membranes.

Class 1 Industrial Safety

Includes a high-performance flame-resistant system that contains sparks and short circuits. It is suited for refineries, vessels, underground mining and chemical plants.

ATMOSPHERIC CONTROL

Odor Removal System
(UV Photocatalysis)

Reduce odor impact from the WWTP in urban environments using ultraviolet-based technology designed to break down and deactivate residual gases generated during biological digestion.

Photochemical Degradation

UV light acts directly on odor-causing molecules such as hydrogen sulfide, breaking chemical bonds without masking agents:

2H2S + O2 + (hv)UV → 2S↓ + 2H2O
UV Odor-Control Module
HYBRID SYSTEM

Modular Energy-Box &
Solar Panels

Developed to provide off-grid power to the fully automated WWTP around the clock. It combines photovoltaic generation with deep-cycle AGM battery banks to power MBR blowers.

Smart Backup Generation

Includes a diesel/HVO hybrid generator. The PLC operates in standby mode and starts the engine only when batteries are depleted or during extreme load peaks, reducing emissions.

Energy Box Interior
External Solar Panels
ARCHITECTURAL VERSATILITY

Landscaping and Installation
Options

The modular architecture of our MBR-BOX WWTP adapts to the surrounding project environment. By using ultrafiltration membranes and eliminating large settling tanks, the system becomes ultra-compact and can be installed underground or integrated with architectural landscaping such as living walls.

Above-Ground MBR-BOX Installation
Above Ground
Covered MBR-BOX Installation
Covered
Underground MBR-BOX Installation
Underground
Rail-Mounted MBR-BOX Installation
On Rails
MBR-BOX Installation on Gravel Bed
Gravel Bed
MBR-BOX Installation with Solar Panels
Solar Panels
Enclosed MBR-BOX Installation
Enclosure
MBR-BOX Installation with Living Walls
Living Walls

We lead the global development of engineering solutions for controlling and treating industrial discharges. Without geographic limits, we implement advanced treatment systems throughout Latin America and worldwide. Our systems are engineered to support regulatory compliance under demanding industrial conditions.

FROM START TO FINISH

ALL OUR SOLUTIONS
ARE FULLY INTEGRATED TURNKEY

Our products and services are designed to meet your needs from start to finish. We manage manufacturing, domestic and international transportation, installation and on-site commissioning. Our goal is to deliver fully operational projects with efficiency, quality and technical support at every stage.

1. MANUFACTURING
2. TRANSPORTATION
3. INSTALLATION
4. COMMISSIONING

"Leave your wastewater challenges in expert hands"

WE ANSWER YOUR TECHNICAL QUESTIONS

STRATEGIC DECISIONS ABOUT
MBR TREATMENT PLANTS

The main advantage of a membrane bioreactor (MBR) is that it replaces the secondary clarifier with submerged ultrafiltration modules. This allows the plant to operate at much higher biomass concentrations (MLSS), reducing the installation footprint by up to 50%. The membranes also provide a consistent physical barrier, producing effluent free of suspended solids and pathogens regardless of settling problems that affect conventional systems.

Environmental authorities impose increasingly strict discharge limits. By implementing MBR technology for wastewater treatment, facilities can achieve more than 99% BOD removal and complete removal of total suspended solids (TSS). Submicron membrane pores retain bacteria and viruses, supporting consistent compliance with Resolution 0631 or equivalent international standards.

The modular architecture of our MBR-BOX plants provides excellent scalability. We design systems for small residential developments and hotels as well as high-flow industrial processes and mining camps. If demand increases, additional membrane cassettes or Plug & Play modules can be added without major civil works.

Installing an MBR WWTP can transform an operating expense into a valuable resource. By producing ultrafiltered water, the system enables reuse in industrial processes, cooling towers, equipment washing or landscape irrigation. This closed loop reduces potable-water demand and discharge fees, supporting a faster and more sustainable return on investment.

Yes. Synertech manages the complete membrane-technology cycle. Our turnkey solution includes conceptual and detailed engineering, industrial-grade steel fabrication, PLC programming for membrane cleaning and suction, international DDP logistics and on-site installation. We deliver the MBR plant fully operational and provide technical training for your staff.
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ENGINEERING DEPARTMENT

Let's Discuss Your Project

Our team of specialized engineers is ready to size and quote the exact technology required for your water or sludge treatment needs.

Solutions at an
Industrial Scale

More than 35 years manufacturing and implementing treatment plants and purification equipment under demanding international standards.

HEADQUARTERS

Cra 70 No. 75 - 78, Barranquilla, COL

DIRECT ENGINEERING LINE

+57 301 317 9017

Manufacturing in Stainless Steel (304/316L)
Compliance with Local Environmental Regulations
Engineering, Shipping and Installation throughout LATAM

TECHNICAL QUOTATION REQUEST

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