COMPACT PLANTS
MODULAR PLUG & PLAY TECHNOLOGY

Industrial Wastewater
Treatment Plant

CONTAINERIZED SYSTEM: BIOLOGICAL EFFICIENCY IN MINIMAL SPACE.

Are you developing housing, hotel or camp projects in areas without access to a public sewer network? BIOPACK technology is a complete decentralized solution. We integrate high-performance biological processes into compact modules that treat wastewater without the complexity of conventional civil works.

Our solution is ideal for construction companies, municipalities and the oil and mining sectors. It removes organic load (BOD), suspended solids and pathogens, supporting full compliance with environmental discharge regulations while enabling safe water reuse for landscape irrigation.

BIOPACK Series Engineering

Why leading construction companies and operators choose our packaged systems instead of conventional concrete tanks and basins.

  • Modular Architecture (No Major Civil Works)

    Factory-preassembled systems in containers or structural-steel skids. We reduce the installation footprint by up to 60% and shorten installation time from months to only days, ready to connect and operate.

  • MBBR / SBR Biological Reactors

    We use moving-bed media or sequencing batch reactors to cultivate high-concentration biomass. This allows the system to absorb sudden flow variations and efficiently treat organic matter and nitrogen.

  • Autonomous Operation

    Eliminate continuous manual control. Our panels integrate control logic that automatically manages aeration, pumping, settling and disinfection while optimizing plant energy consumption.

SYNERTECH SUPPORT

DISCOVER OUR
PTAR BIOPACK

Synertech is a leading manufacturer of wastewater treatment plants. As water-resource specialists, we develop innovative technologies that support environmental compliance and optimize every treated drop.

MODULAR AND VERSATILE SOLUTION

BIOPACK provides a compact, containerized solution designed to adapt to different projects. The plant can be complemented with additional modules according to the specific characteristics of the wastewater.

  • Packaged Plug & Play design for fast installation.
  • Containerized structure that simplifies transportation and relocation.
  • Scalable capacity by adding modules as demand increases.

PROCESSES INCLUDED IN BIOPACK

Initial and Biological Stages

The plant seamlessly integrates Pretreatment, Primary Treatment and a high-efficiency biological Secondary Treatment core using MBBR or SBR technology.

Integrated Tertiary Module

To maximize effluent quality, the compact packaged plant includes an advanced tertiary module for flocculation, clarification and disinfection.

Rotating Technical Animation

Internal Architecture BIOPACK

Explore the core of our technology. This cross-sectional 3D model shows the biological process, moving-bed media dynamics and clarification flow in detail.

Cross-Section and Processes Biological Reactor Internal Fluid Dynamics
COMPLETE B2B SOLUTION

BIOPACK

CONTAINERIZED SYSTEM (NUMBERED COMPONENTS)

BIOPACK Components

BIOLOGICAL TREATMENT AND
COMPLETE PURIFICATION

REMOVAL OF ORGANIC MATTER AND NUTRIENTS

ENSURES EFFECTIVE PERFORMANCE AND ENVIRONMENTAL COMPLIANCE

CUSTOM ENGINEERING

Conceptual and detailed engineering for your effluent.

HIGH-TECH MANUFACTURING

Compact, containerized modules and industrial-grade components.

TRANSPORTATION

Secure domestic and international logistics in packaged format.

INSTALLATION AND CONFIGURATION

Electromechanical assembly and Plug & Play commissioning.

INTERNATIONAL DDP SHIPPING

Delivery to your facility without unexpected customs surcharges.

ADVANCED BIOLOGICAL TECHNOLOGY

BIOPACK

At Synertech, we redefine biological wastewater treatment. BIOPACK is our modular, containerized WWTP, engineered to maximize the treatment of organic loads. Our expertise in Moving Bed Biofilm Reactors (MBBR) and Sequencing Batch Reactors (SBR) helps projects achieve environmental compliance while removing BOD, COD and nutrients in an ultra-compact Plug & Play format.

MULTI-STAGE BIOLOGICAL SYSTEM

Living BIOPACK Engineering

BIOPACK integrates advanced biological processes within a controlled treatment environment. Using attached biomass media and precise aeration cycles, the system accelerates biological digestion and provides effective removal of organic matter and complex nutrients.

Physical Separation

Pretreatment and Equalization

01

The first line of defense. Coarse solids, sand and free oils are removed through screening and grit separation. The effluent then enters an equalization tank to stabilize flows and organic-load peaks.

Raw Wastewater - Solids → Equalized Effluent

PURPOSE: Protects downstream electromechanical equipment and provides reactor microorganisms with a stable, balanced organic load.

Biological Core

Reactor MBBR / SBR

02

The core of the system. High-surface-area biocarriers are kept in suspension by fine-bubble aeration while aerobic bacteria metabolize dissolved carbonaceous organic matter (BOD/COD).

CxHyOz + O2 → CO2↑ + H2O + Biomasa

PURPOSE: Provides major BOD reduction. Moving-bed technology supports significantly higher bacterial concentration per cubic meter than conventional systems.

Nutrient Control

Nitrification and Denitrification

03

We precisely control the reactor's aerobic and anoxic phases. Specialized bacteria first oxidize ammonia into nitrates; under anoxic conditions, other bacteria convert nitrates into harmless nitrogen gas.

NH4+ → NO3- → N2↑ + CO2 + H2O

PURPOSE: Provides deep removal of nitrogen compounds, helping prevent eutrophication in receiving waters and supporting strict discharge compliance.

Final Polishing

Clarification and Filtration

04

Settled biomass is separated from treated water. The clarified effluent then passes through tertiary multimedia filtration and chlorine or UV disinfection to remove residual pathogens.

Mixed Liquor → Clarified Water + Sludge

PURPOSE: Provides effective removal of total suspended solids and fecal coliforms, producing odor-free water suitable for discharge or reuse.

MATERIALS ENGINEERING

Quality and Reliability:
Stainless Steel (Premium Option)

For projects with demanding sanitary requirements or highly corrosive effluents, we offer stainless-steel structures treated through a rigorous five-stage engineering process.

Laboratory quality control and steel-surface finishing.

1
Pickling Cleaning

Removes oxides and heat-related welding impurities, leaving the base steel structurally clean and decontaminated.

2
Scotch-Brite

Controlled mechanical surface treatment that removes micro-roughness, corrects imperfections and creates a uniform finish.

3
Chemical Passivation

Uses a controlled chemical reaction to restore the steel's protective chromium oxide layer and improve resistance to acidic effluents.

4
Pressure Washing

High-pressure cleaning with demineralized water removes acidic traces and chemical residues, leaving a neutral surface.

5
DW-40 Sealing

Final application of a temporary hydrophobic protective film that isolates the surface from moisture and external agents during transportation and installation.

PLUG & PLAY - NO MAJOR CIVIL WORKS

Containerized Plants for
Demanding Environments

WWTP in Mining
Mining Sector

EXTREME DURABILITY

WWTP installed at mining operations and operating under severe climatic and operating conditions.

WWTP for Racetracks
FIA Regulations

INTERNATIONAL RACETRACKS

System installed under strict international standards without requiring invasive construction work.

MULTI-STAGE SYSTEM

Treatment Process BIOPACK

Explore the interior of our containerized plant. BIOPACK integrates physical, biological and chemical processes within a highly controlled environment to maximize removal of organic loads and nutrients.

Phase 1: Physical Separation

Pretreatment and
Primary Equalization

The system's first line of defense. Raw wastewater enters the unit for conditioning, protecting downstream electromechanical equipment and preventing reactor blockage.

Screening and Equalization

Coarse solids, sand and free oils are retained through screening. The effluent then flows to an equalization tank that stabilizes flow and absorbs organic-load peaks before biological treatment.

Phase 2: Biological Digestion

Secondary Treatment
(MBBR / SBR)

The biological core of the WWTP. We use moving-bed biofilm technology or sequencing batch reactors. Fine-bubble diffusers inject oxygen to keep aerobic microorganisms active.

Organic Mineralization (Nitrification)

Bacteria attached to the plastic media metabolize dissolved contaminants, including BOD and nitrogen compounds, as follows:

CxHyOz + O2 → CO2↑ + H2O + Biomasa
Active Biomass DISSOLVED O2: OK

Fine-bubble aeration and biocarrier movement.

Phase 3: Polishing and Disinfection

Advanced Tertiary
Treatment

The purpose of this final stage is to produce high-quality effluent. Remaining biomass is separated and resistant pathogens are inactivated, leaving clear water suitable for strict discharge, industrial reuse or irrigation.

3.1 Lamella Clarification

Water from the reactor enters a low-velocity zone with inclined plates. Heavy biomass settles as sludge while clarified water rises.

3.2 Multimedia Filtration

Clarified water is pressurized through a filter bed composed of gravel, quartz sand and anthracite, retaining remaining microscopic suspended solids.

3.3 Disinfection (Chlorine / UV)

Final sanitary barrier using hypochlorite or ultraviolet radiation to inactivate viruses, bacteria and fecal coliforms.

ADVANCED PRETREATMENT

Mechanical Skimmer for
Oils and Hydrocarbons

Equipment designed for efficient separation of floating oils, grease and hydrocarbons in industrial wastewater. It continuously removes the surface contaminant layer, improving water quality and WWTP performance.

Continuous and Versatile Operation

Its compact vertical design allows direct installation in tanks, channels or separation chambers. The system automatically transfers contaminants to a discharge or storage point with minimal maintenance and simple cleaning.

Mechanical Skimmer
System Protection

Significantly reduces contaminant load before biological or physicochemical processes and prevents grease accumulation that can affect downstream biomass.

Robust Construction

Corrosion-resistant metal structure designed for long service life in demanding environments such as refineries, petrochemical facilities and service stations.

Regulatory Compliance

A cost-effective solution for recovering floating oils while supporting effluent management and compliance with discharge limits.

ENGINEERING DESIGN

Optional Equipment Catalog BIOPACK

Enhance your treatment plant with auxiliary modules designed to automate, protect and optimize operation under demanding industrial or climatic conditions.

RENEWABLE INTEGRATION

Solar Submersible Water Pump

Autonomous engineering solution for supplying and moving water in areas without grid access. Ideal for irrigation projects, mining camps or auxiliary systems.

Direct Energy Efficiency

Includes a 100 W, 12 V photovoltaic panel that converts solar radiation directly into DC power and can operate without battery banks.

Solar Operation 12V / 100W

Submersible pumping system in operation.

HAZARDOUS ATMOSPHERES (EX)

Explosion-Proof Control Panel

Designed according to strict international standards for volatile environments. Its enclosure is machined from ½-inch-thick stainless steel, providing thermal and physical containment for internal events.

Class 1 Industrial Safety

Includes a high-performance flame-resistant system that contains sparks and short circuits. It is suited for refineries, vessels, underground mining and chemical plants.

ATMOSPHERIC CONTROL

Odor Removal System
(UV Photocatalysis)

Reduce odor impact from the WWTP in urban environments using ultraviolet-based technology designed to break down and deactivate residual gases generated during aerobic and anaerobic digestion.

Photochemical Degradation

UV light acts directly on odor-causing molecules such as hydrogen sulfide, breaking chemical bonds without masking agents:

2H2S + O2 + (hv)UV → 2S↓ + 2H2O
UV Odor-Control Module
HYBRID SYSTEM

Modular Energy-Box &
Solar Panels

Developed to provide off-grid power to the fully automated WWTP around the clock. It combines photovoltaic generation with deep-cycle AGM battery banks.

Smart Backup Generation

Includes a diesel/HVO hybrid generator. The PLC operates in standby mode and starts the combustion engine only when batteries are depleted or during extreme load peaks, reducing emissions.

Energy Box Interior
External Solar Panels
ARCHITECTURAL VERSATILITY

Landscaping and Installation
Options

BIOPACK's modular architecture adapts to the project environment, from concealed underground installations to ecological integration with living walls.

We lead the global development of engineering solutions for controlling and treating industrial discharges. Without geographic limits, we implement advanced treatment systems throughout Latin America and worldwide. Our systems are engineered to support regulatory compliance under demanding industrial conditions.


FROM START TO FINISH

ALL OUR SOLUTIONS
ARE FULLY INTEGRATED TURNKEY

Our products and services are designed to meet your needs from start to finish. We manage manufacturing, domestic and international transportation, installation and on-site commissioning. Our goal is to deliver fully operational projects with efficiency, quality and technical support at every stage.

1. MANUFACTURING
2. TRANSPORTATION
3. INSTALLATION
4. COMMISSIONING

"Leave Your Wastewater Challenges in Expert Hands"

WE ANSWER YOUR TECHNICAL QUESTIONS

STRATEGIC DECISIONS ABOUT
WASTEWATER TREATMENT PLANTS

Our wastewater treatment plants are not simple storage tanks; they are advanced biological treatment systems. By integrating technologies such as MBBR and membrane bioreactors, we can reduce the installation footprint by up to 70%, produce high-quality odor-free effluent and reduce the need for complex civil works.

Environmental authorities enforce increasingly strict standards. We design wastewater treatment plants with robust engineering capacity to absorb contaminant-load peaks, including high BOD, COD and TSS concentrations. For dairy, meat-processing or municipal applications, our systems support consistent compliance with local and international discharge regulations.

Scalability is a core strength. Our wastewater treatment plants use modular Plug & Play architecture, allowing treatment of small residential flows as well as complex industrial effluents of hundreds of liters per second. Systems can be manufactured in stainless steel or FRP and expanded as demand grows.

Installing our wastewater treatment plants can transform an operating expense into a valuable asset. The return may come through reduced external sludge-disposal costs, lower environmental-compliance risk and the implementation of tertiary technologies that enable water reuse in industrial processes.

Yes. Syner Tech manages the complete project lifecycle. Our turnkey process includes 3D engineering, industrial-grade steel fabrication, international export logistics, on-site electromechanical assembly, commissioning and staff training.

Solutions at an
Industrial Scale

More than 35 years manufacturing and implementing treatment plants and purification equipment under demanding international standards.

HEADQUARTERS

Cra 70 No. 75 - 78, Barranquilla, COL

DIRECT ENGINEERING LINE

+57 301 317 9017

Manufacturing in Stainless Steel (304/316L)
Compliance with Local Environmental Regulations
Engineering, Shipping and Installation throughout LATAM

TECHNICAL QUOTATION REQUEST

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